Adjustable electrical instruments



June 4, 1963 M. E. BOURNS ET AL 3,092,801

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`f5 INVENTOR. .32 //gAQLay/v 50u/N5 2L 000E w BY awa/ap D. @15e/AN au 310 /b/MM/f 5 amasar Patented June 4, 1963 3,092,801 ADJUSTABLE ELECTRICAL INSTRUMENTS Marian E. Bourns and Carl N. Boode, Riverside, and Edward D. OBrian, Anaheim, Calif.; said Bootie and said GBrian assignors to Bonrns, Inc., a corporation of California Original application May 20, 1957, Ser. No. 660,247, now Patent No. 2,932,808, dated Apr. 12, 1960. Divided and this application Mar. 18, 1960, Ser. No. 17,727 8 Claims. (Cl. 338 180) This invention relates to new and improved adjustable electrical instr-uments and more particularly to electrical instruments each of which utilizes a wound resistance element and contact means engaging this element. This application is a Idivision of our pending application, Serial No. 660,247, filed May 20, 1957, now Patent No. 2,932,808.

A number of different types of electrical instruments are known which are capable of being actuated manually or in response to variables such as acceleration, pressure, etc., in order to vary an electrical value. At the present time a lar-ge number of such instruments utilize a resistance element and contact means resiliently engaging the resistance element so as to permit adjustment of the relative positions `of these two parts. In most cases instruments using both a resistance element and contact means are formed in order to obtain a potential dividing action; hence, they may be termed potentiometers even if thy yare manufactured so as to be capable of other than manual adjustment. Frequently, however, such instruments are used in order to vary a resistance value; instruments of this category may be termed variable resistors.

Although a large number of attempts have been made to develop and manufacture satisfactory composition and other resistance elements for use in potentiometers and variable resistors, experience has proved the value of instruments of this category in which a wound resistance element is created by winding an appropriate yNichrome wire or the equivalent upon a non-conductive carrier or mandrel. With this type of construction the wire in effect extends along a helical path and resembles a common coil spring in coniiguration. With conventional wire wound variable resistors and potentiometers the contact means employed are mounted so that during adjustment the resistance `element and/or the contact means employed are moved so that the contact means in effect jumps from one turn of the resistance wire to the next turn.

With this type of construction when the change in resistance between the Contact member and one end of the resistance element is Aplotted on a graph against the adjustment of the instrument itself a curve is obtained which tends to have a stair-step appearance. For many applications it is desired that this curve be of a smooth, continuous category in order to provide uniform readings. The term resolution is used in the industry so as to indicate the degree to which a curve fof this type tends toward smoothness. Thus, the operation of a potentiometer or a variable resistor having a high degree of resolution may be graphically illustrated in this manner, and the curve obtained while of a jumping or zig-zag category nevertheless tends to be of a smoother nature than an equivalent curve for a potentiometer or variable resistor having comparatively low resolution.

In order to provide electrical instruments such as potentiometers and variable resistors having a high degree of resolution a munber of diiierent expedients have been proposed. Usually the resolution of potentiometers is increased by forming elongated resistance elements out of comparatively fine wire. This type of solution to the problem is disadvantageous inasmuch as iine wire tends to be relatively expensive and somewhat diiiicult to handle satisfactorily in many manufacturing operations. Also the lengths of such elements `often are disadvantageous. Also, relatively tine resistance wire may be of a non-uniform character. Attempts have also been made to improve the resolution =of potentiometers and variable resistors by providing various types of resilient contact constructions. Although these and related expedients have proved relatively eiective `for the purpose intended, they have not resulted in instruments having extremely great or, in effect, infinite resolution.

A broad object of the present invention is to provide potentiometers and variable resistors having extremely great or substantially infinite resolution. A related object `of the present invention is to provide instruments of this category which may be manually actuated, or which may be actuated in accordance with the variables such as acceleration, pressure or the like. Another object of the present invention is to provide new and improved potentiometers and variable resistors which may be easily and inexpensively manufactured and which are extremely reliable in use.

Because of the nature of this invention and because of the fact that a great many `different constructions fall within the general scope tof the invention itself, and because of the fact that many of these constructions are in and of themselves considered to be of an inventive nature, it is not considered necessary to set forth in the initial part of this specification a detailed list of Various ob jects and advantages of each of the various constructions falling within the scope of this invention. In the remainder `of this specification various other objects and advantages of the invention, and in particular of many of the specific constructions falling within the scope of it, are indicated. Further, various other objects and advantages of the invention will be fully apparent to those skilled in the art to which this invention pertains from an examination of the appended claims and the accompanying drawings in which:

FIG. l is a perspective view of a potentiometer of this invention;

FIG. 2 is a cross-sectional view taken at line 2 2 of FIG. 1;

FIG. 3 is a cross-sectional view taken at line 3 3 of FIG. 2;

FIG. 4 is a perspective view showing an assembly of parts employed in the instrument illustrated in the preceding figures;

FIG. 5 is a cross-sectional view :similar to FIG. 2 of a modified potentiometer of this invention;

FIG. 6 is a cross-sectional view taken at line 6 6 of FIG. 5;

FIG. 7 is a cross-sectional View similar to FIG. 2 of a further modified potentiometer of this invention;

FIGS. 8 and 9 are perspective views showing parts employed in the potentiometer illustrated in FIG. 7;

FIG. l0 is a cross-sectional view similar to FIG. 2 of a variable resistor of this invention;

FIG. l1 is a cross-sectional View taken at line 11 11 of FIG. l0;

FIG. 12 is a cross-sectional view of another modiiied potentiometer of the invention;

FIG. 13 is a cross-sectional View taken at line 13 13 of FIG. l2;

FIG. 14 i-s a cross-sectional View similar to FIG. 2 of a pressure responsive potentiometer of the present invention;

FIG. 15 is a perspective view showing the shape or configuration of a part of the potentiometer shown in FIG. 14;

FIG. 16 is a partial cross-sectional view showing the use 3 i of an additional part in the potentiometer illustrated in FIG. 14;

FIG. 17 is a cross-sectional view similar to FIG. 2 of a still further modified potentiometer of this invention;

FIG. 18 is a cross-sectional view similar to FIG. 2 of another pressure responsive potentiometer of the present invention;

FIG. 19 is a partial cross-sectional view similar to FIG. 2 of an acceleration responsive potentiometer or accelerometer of the present invention; and

FIG. 2O is a detailed View of a contact member employed in the instrument shown in FIG. 19.

The accompanying drawing is not to be considered as limiting the present invention in any respect. Obviously a wide variety of differently appearing instruments may be manufactured which utilize the essential features and principles of operation set forth in this specification and illustrated in the drawings. Whenever convenient for purposes of illustration and explanation like numerals have been used to designate like parts in various figures of the drawing.

As an aid to understanding the basic features of this present invention it may be stated in essentially summary form that it involves adjustable electrical instruments such as potentiometers or variable resistors, each of which includes: An elongated, wound resistance element having an axis extending along its length; contact means resiliently engaging substantially all points of this resistance element in a plane perpendicular to the axis of the element; means for varying the relative positions of the resistance element of the contact means so that the contact means at all times engages substantially all points of this resistance in a plane perpendicular to the axis of the resistance element itself. Within the broad scope of this invention instruments are involved in which the resistance element itself may be located on either the outside of an appropriate mandrel or be located within an internal cavity and in which the resistance element itself or the contact means employed or both are capable of being moved so as to vary their relative positions.

The nature of the contact means employed with the present invention is considered to be important. Such contact means may comprise or include a resilient wire ring or a plurality of resilient fingers. Such ngens may advantageously be manufactured so as to have different resonant frequencies by either varying their lengths or their weights. When the various resilient fingers employed in a contact member or a contact means of the present invention differ from one another in this manner, the contact means employed do not vibrate at the same frequency and, hence, various errors caused by vibration are substantially eliminated.

The use of contact means of the type broadly indicated in the preceding in conjunction with wound resistance elements has a number of practical ramifications. Frequently prior potentiometers and variable resistors have been manufactured with comparatively long resistance elements so as to obtain satisfactory resolution. Because of the high degree of resolution possible with electrical instruments constructed in accordance with the teachings of this invention, instruments having very satisfactory resolution for virtually any purpose can be manufactured having relatively short resistance elements. These elements can be satisfactorily formed lof comparatively high resistance wire so as to lessen the size requiredl for an instrument of this invention below that of comparable conventional instruments. The fact that such resistance elements can be manufactured so as to be relatively short has the effect that instruments falling within the scope of this invention may be directly connected to bellows, Bourdon tubes, etc., used in adjusting or varying the relative positions of the contact means and the resistance elements in units `of this invention. Such elimination of conventional mechanical linkages such as conventional multiplying linkages has the result that the instruments of the present invention tend to be relatively simple to construct. Such elimination of parts is also very advantageous in overcoming friction and vibration errors such as are often encountered with accelerometers or various types of pressure responsive instruments.

The actual nature of this invention is best more fully explained with reference to the accompanying drawings and to the various instruments illustrated therein. In FIG. 1 of the drawing there is shown a potentiometer 2t) of the present invention which includes a tubular, cylindrical housing 22 formed out of appropriate non-conductive material such as, for example, an epoxy resin or the like. Within the `cylindrical interior of this housing 22 there extends along the length of it a wound wire resistance element 24. This resistance element 24 is preferably manufactured so as to be securely bonded to the housing 2.2 as indicated in the co-pending application, Serial No. 660,247 filed May 20, 1957. Appropriate wire leads 26 are attached to the ends of the element 24 so as to extend therefrom through the housing 22. The ends of the housing itself are sealed by means of identically formed end caps 28 which are att-ached to the housing 22 by means of an adhesive or other equivalent means of a type known to the art.

Within the end caps Z8 there are located aligned openings 3d which serve to carry a wire-like elongated metal rivet 32 which extends through the housing 22 parallel to the axis thereof. This rivet 32 serves as an electrical return for a contact element 34 in the potentiometer 2). This contact elements 34 is preferably formed of a resilient metal wire so as to include a cylindrical band or ringlike peripheral section 36 which engages substantially all parts of the resistance element Z4 in a plane perpendicular to the axis of the housing 22. during the operation of the potentiometer 2t?. lt also includes a curved end 38 which resiliently bears against the rivet 32 so as to establish electrical contact therewith. It will be realized that the rivet 32 is provided vw'th heads 4b serving to engage the exterior of the end cap 28 and a lead 26 is attached to one of the heads 40 by conventional means. if desired, other types of external terminal constructions may of course be employed. i i

The contact element 34 is held upon a non-conductive movable member 42 having formed thereon a small opening 44 through which the rivet 32 projects. This opening 44 serves to prevent rotation of the movable member 42 during the operation of the potentiometer 20. The bent end 38 extends through a slot 46 in this movable member so as to engage the rivet 32 at all times. The movable member 4t2 is also provided with a peripheral groove 4E serving to prevent bending of the section 36 of the Contact element 34 `during operation of a threaded shaft 5).

The threaded shaft Sl extends through a thread-ed opening 52 within the movable member 42 and it includes ends 54 of reduced diameter which extend into aligned openings 56 at the end caps 2S. One of these ends 54 preferably extends from the potentiometer 20 as shown for use in actuating this instrument by a servomotor or the like. Small flanges SS are located upon the shaft 59 adjacent to these end caps and serve to hold resilient elastomeric O-ring type washers 6G' under compression after the entire potentiometer Zt) has been assembled so as to provide an essentially sealed unit.

The operation of the potentiometer 20 is exceedingly simple. One of the ends Sli of the shaft Sil extends from the instrument so that it can be either manually turned or may be tur-ned by a servomotor, or the lil; As this occurs the movable member 42 will be moved from one end of the instrument Ztl to the other end thereofdepending upon the direction of the shaft rotation, and this movable member will at all times cause the contact element 34 to move within the housing 22 so that this contact element is always parallel to any other position in which it may be located. Because of the resilient character of the band-like section 36 the Contact element always en:

gages substantially all parts of the resistance element 24 in a plane perpendicular to the axis of this resistance ele- Lment so as to affect extremely great or, in effect, infinite resolution to the potentiometer 20.

In FIG. of the drawing there is shown another potentiometer 62 of the present invention which is essentially similar to the potentiometer 20 but which differs from this unit in a number of important respects. This potentiometer 62 includes a non-round housing 64 constructed of a non-conductive material such as indicated in the preceding. This housing 64 may easily be manufactured so as to have an oval or elliptical shape as indicated in FIG. 6 by the technique in this aforenoted co-pending application Serial No. 660,247, filed May 20, 1957, so as to carry an internal Wound resistance element 66- extending around the axis of the housing 64. It is noted that the internal configuration of the resist-ance element 66 is uniform throughout its length. Appropriate leads 68 may be attached to the ends of the resistance element 66 so as to extend from the potentiometer 62 through the housing 64.

The ends of the housing 64 are adapted to be sealed by means of end caps 70 which may be attached to this housing by various conventional means such as an adhesive. These end caps are formed with aligned openings 72 and 'i4 which serve to carry reduced diameter sections 76 and 78 of a threaded shaft 80. The sha-ft 80 extends into this housin-g 64 so as to be aligned with the center of the housing; if desired, it may be considered that the shaft 80 extends along the axis of the housing 64. The shaft 80 serves to carry a coil spring-like e-nd section 82 of a resilient metal wire contact element `84 which also includes a radial section 86 and a connected band-like peripheral section 88 which engages the interior of the resistance element -66 in the same manner in which the section 36 of the contact element 34 engages the resistance element 24. The contact element 84 is generally supported upon and carried by an appropriate non-conductive movable member 90 such as may be formed of nylon or the like. This movable member 90 includes groove-like passages 92 which are adapted to contain and support `against bending various portions of the contact element 84, as indicated in the drawing.

Within the potentiometer 62 one of the end caps 70 carries an appropriate rivet-like terminal 94 which supports on the interior of the instrument an attached projecting resilient wire-brush 96 bearing against the section 76 of the shaft 80 at all times so as to establish electrical Contact therewith. The other end of the shaft 80 is provided with a iiange 98 which serves to retain an elastomeric O-ring 100 under pressure at all times in order to form a seal around the shaft section 78. In order to prevent shorts this shaft section 78 preferably is attached to a non-conductive head or the equivalent 102 by means of an adhesive, a key-way, or the like.

The operation 'of the modified potentiometer 62 is substantially identical with the operation of the potentiom eter 20. Those skilled in the art will realize, however, that this instrument does not include separate means serving to prevent rotation of the contact element 84 during its opeartion, but instead the movable member 90 and the contact element `84 act with respect to the housing 64 so as to prevent such rotation. It will also be realized that the shaft 80 serves in the potentiometer `62 as an electrical return for this instrument.

In FIG. 7 of the drawing there is shown a still further modified potentiometer 104 of the present invention which includes a cylindrical ceramic housing 106 to the inside of which is attached a correspondingly shaped wound resistance element 108. This housing and the attached ele- -ment may be conveniently manufactured as indicated in the aforenoted application, Serial No. 660,247, led May 20, 1957. Attached to the ends of the housing 106 by appropriate means such as adhesive, solder or the like are end caps 110, each of which is `formed out of a non-conductive material such as Ia ceramic so as to include centrally located aligned apertures 112. These apertures serve essentially as bearings so as to carry a shaft 114 which is capable of being moved along the axis of the housing 106. It is noted that this shaft 114 is aligned with the axis of this housing. v

The portion of the shaft 114 within the housing 106 is provided with a neck 116 of reduced diameter which iits within a correspondingly shaped hole 118 in a movable member 120. This movable member may be conveniently formed out of non-conductive material such as polyethylene or various equivalents so that it may be easily snapped into place over the shaft 114. Its prime function is to carry `a resilient metal contact member 122 which inclu-des an interior band-like section 124 fitting tightly against the periphery of the movable member 120. Attached to this band-like section 124 as by welding or the equivalent techniques are a plurality of resilient metal lingers 126, each of which is of an identical construction, and each of which includes a curved end 128 as shown. The curved ends 128 of these fingers 126 all lie Within the same plane perpendicular to the axis of the housing 106 and lthe resistance element 108; further, the fingers 126 are closely spaced with respect to one another so that these ends 128 engage substantially at all parts of the resistance element 108 within this plane.

Attached to the band 124 as by welding or other means are small brushes 130 which extend through the slots 132 in the movable member 120 so as to resiliently engage wire-like shafts 134 which extend through the housing -106 parallel to the axis of this housing. It is noted that the shafts 134 in the construction shown project through appropriate openings (not numbered) in the end caps tand are headed on the outside of these caps so as to securely hold the caps with respect to one another. Wires 136 are attached to the heads of these shafts for the purpose of providing an electrical return terminal in connection with the potentiometer 110. Other appropriate wires 136 ex- .tending through the housing 106 :are attached to the ends of the resistance element 108 for the obvious purpose of connecting this resistance element into an electrical circuit.

The potentiometer 104 is of the linear motion variety and may be operated by merely shifting the shaft 114 along the axis of the housing 106. This in turn adjusts the position 0f the contact member 122 so that different portions of the resistance element 108 are engaged by it. During such motion the contact member 122 is always held in a plane perpendicular to the axis of the housing 106 and the resistance element 108 and substantially continuous contact between the contact member 122 and this resistance element is made with this plane at all times so as to eiiect extremely great or infinite reduction.

The same principles may be employed in variable resistors or the potentiometers in which the contact member is located on the outside of a resistance element. This type of construction is illustrated in the variable resistor 138 illustrated in FIGS. 10 and 11 of the drawing. This variable resistor includes a non-conductive, non-round housing 140 which may be formed using various conventional materials such as a phenolic composition or the like so as to include an end 142 having a centrally located opening 144 formed therein. The head of a threaded shaft is normally held against la shoulder 151 within this opening by means of a snap-ring 153 which engages a groove 155 within the interior of the housing 140'. As will be seen in FIG. 10 of the drawing the ring `153 bears directly against a washer 157 which is positioned around the neck of the shaft :150 and serves to hold an elastomeric O-ring 159 under comperssion against the back side ofthe screw head.

The threaded shaft 150 itself fits within a threaded cylindrical hole 152 in a movable mandrel or support 154 formed out of appropriate non-conductive composition such as a phenolic material. This mandrel 154 is provided with a cylindrical external surface spaced from the interior of the housing 140 upon which there is located a wound resistance element 156;L it is also provided with a shoulder d which extends so as to slidably engage the interior of the housing 14u in order to prevent rotation of it as the shaft 15d is actuated. One end of the resistance element 156 is connected by means of a small wire jumper 162` to a coil spring 162 which ts within one end of the hole 152 and which also is attached as by threading or the equivalent to a threaded boss 164 formed upon a cap 16d which is sealed to the end of the housing 14) remote from the opennig 144. This cap 166 carries a terminal 168 which is directly attached to the coil spring 162 as by solder or the like and which is used for the obvious purpose of connectingV one end of the resistance element 155 into an electrical circuit.

Within the variable resistor 138 another terminal 170 is mounted so as to extend through the walls of the housing 140 so as to be connected as by welding or the like to a metal band 174 which serves to carry a plurality of closely spaced resilient iingers of varying lengths 174 formed integrally with this band 172. These 'fingers all terminate in curved ends 176 which are located in the same plane transverse Ato the axis for the housing 14@ and of the resistance element 115i?. lt will be noted that with this construction the terminal 176 serves to prevent movement of the band 172 and that the ngcrs 174 constitute what in elect is a contact member.

This contact member is held in a iixed position in the resistor 13h and by virtue of the construction shown the fingers 174 always engage all points of the wound resistance element 156 within a single plane perpendicular to the axis of the housing 140 and of the resistance element 156 as the shaft 15d is tu-rned as by the use of a screwdriver. Such rotation of the shaft 15G` causes the mandrel to slide within the interior of this housing 14u and the shape' of the housing itself serves to prevent rotation of the mandrel 154. If desired other terminating means can be attached to the end of the resistance element y156` remote from Wire jumper 160. As will be more fully discussed the different lengths of the lingers 174 are important in preventing vibration errors. cause of the construction of these fingers very great or substantially infinite resolution can be achieved with thisk construction.

The use of a contact member engaging theoutside of the resistance element in a dierent type of electrical instrument is indicated in FIGS. l2 and 13 of the drawing. Here there is shown a linear motion type of potentiometer 1718 which includes av generally cylindrical, elongated housing 189 formed out of phenolic or other similar appropriate material. The ends of this housing 1S@ are sealed by means of attached end caps 182, each of which is provided with aligned apertures 184 which serve as bearings so as to carry an elongated non-conductive shaft` 186 which extends through the housing 18) so as to be aligned with the axis. Attached to theV shaft' 186 within the interior of the housing 18u is a cylindrical non-conduotive support 188 upon which there is located a cylindrical wound resistance element 19t). The ends of this resistance element 19u are attached to floppy or loose wire coils 192, the ends of which pass between theA caps 182 and the housing 18% to the outside ot the potentiom-V eter `178. When the caps 132 are attached tothe housing 186 by an adhesive, these wires or coils 192 may be secured in place by the same means employed to attachv the caps. If desired, of course, various other types of terminals can be used.

Within the center portion of the housing 180 there is located an internal groove 194 which serves to hold a ring-like wire resilient contact member 196. This contact member 1go includes an end 198 which extends through an opening 201B in the housing 130 to the outside of the potentiometer 178. If desired, the end 198 may Bel be sealed in place by various conventional means. The contact member 196 in this construction resiliently engages the resistance element 190 in a plane perpendicular to the axis of this resistance element and to the axis of the housing `180. This relationship is maintained when the shaft 186 is moved in a linear manner so as to adjust the relative positions of the resistance element "190 and the contact member 1%.

A pressure responsive potentiometer constructed in accordance with the teachings of the invention is illustrated in FIG. 14 of the drawings. This potentiometer 262 is provided with a housing 204 having a small cylindrical internal section 296 formed therein and having a threaded opening 20S. The entire housing 204 may be conveniently formed out of a wide variety of diierent nonconductive materials by techniques such as are shown in the earlier noted copending application Serial No. 660,247, filed May 20, 1957. When formed in this manner, it is preferred that a wound resistance element 21u oe located within the cavity 2% so as to be integrally bonded to the housing 294 and so that terminal leads 212 lead from the ends of this resistance element 210 to the outside of the unit.

The housing 204 is adapted to fbe sealed by a threaded lid 214 which, if desired, lmay be sealed in place once the entire instrument has been assembled by means `of sealing 216 covering the joint between the housing 204 and the lid 214; This lid is provided with a 'center threaded opening 21S which, in turn, carries a threaded boss 226 attached to bellows assembly 222 located within the interior ott the housing 264. It is noted that 'a passage 224 extends through the bossV 22)l yfrom the opening 218. If desired, viarious means in addition to or in place of threads `may lne used to hold the boss 220 in position.

The side of the bellows 222 remote from the lid 214 in provided with another box 226 having a centrally located opening 228 formed therein. This opening is adapted to receive the end 2311 of a contact :element or la contact member 232 such as is indicated in FIG. l5 of the drawing. This end 230 may be conveniently held in place by means of la screw 234 or the equivalent. The contact member 232 is preferably formed of ya resilient wire so as to include aYb-and-like section 236 which is attached to the end 230 by means `of a radial section 23d. It is noted that the radial `section 238 extends from the band-like section 23d-in the same plane as the section 236, and that this end 23u is located iat a right angle to the center of the band-like section 236.

The operation of the instrument 202 is exceedingly simple. As will be obvious to those skilled in the art, various sources of gases `or liquids under pressure may be connected to the opening 218 in the obvious manner and as pressure or vacuum is conveyed by such means to the instrument 202 the bellows 222 -will either expand or contract moving the Contact member 232 within the cylindrical cavity 296. This contact member duringrsuch motion at all times engages essentially rall points of the-resistance element 210 within a single plane perpendicular tothe axis of this resistance element. By virtue of this construction exceedingly great or infinite resolution is obtained. In order to complete the instrument another wire 212 is :attached as shown as to extend to the outside of the housing 204 tand so as to be connected to the contact :member 232.

As indicated in FIG. 16 a modied pressure responsive potentiometer 246 may be created which issubstantially identical to the potentiometer 202 except for the fact that the contact member 232 surrounds a small plastic member 242 which is formed out of phenolic or other various equivalent materials, so as to include a peripheral groove 244 supporting the band-like section 236 `and other grooves 243 serving to allow the passage of the other parts of the contact member 232. Thus, the member 242 serves essentially tas la `piston in a dashpot within the cavity 206, and, hence, serves to aid in preventing errors in the operation of this modiiied instrument 240, such as errors caused through unnecessary vibr-ation or from too rapid response orf the entire instrument.

In FIG. 17 of the drawing there is shown another pressure responsive potentiometer 250 of the present invention. This instrument includes a cylindrical, non-conductive housing 252 having open ends within which there are threaded non-conductive end caps 254 and 256. These caps may be conveniently sealled in place with respect to the housing 252 by means of a conventional lsealant 258; preferably the caps 254 land 256 are each formed of non-conductive material. Within the center of the cap 254 there is located a threaded opening 260 within which there is mounted a threaded boss 262 extending rfrom one end of la bellows assembly 264. A passage 266 extends tlirom the opening 260 through the boss 262 into the bellows assembly 264 in a conventional manner.

On the end of this bellows assembly adjacent to the cap 256 there is located another boss 268 having la central opening 270 located therein. A small shlaft 272 extending from a contact member 274 is adapted to be secured within this opening by means of a screw 276 or the equivalent. A slack wire 278 is connected to the shaft 272 and the contact member 274 by means of this screw; the slack wire is di-rectly connected fto a terminal 280 which extends through the end cap 256. The Contact member 274 includes la centrally [located cylindrical member 282 rformed outfof metal so as to resemble a disk; faround the periphery of the mernber 282 there is :attached a metal Iband 284 formed so as to include la plurality of resilient fingers 286 each of ywhich differs from the other of these ingers slightly las to width. The iin-gers 286 alll include curved ends 288 which engage a resistance element 290 Iin a plane perpendicular to the axis of this resistance element.

As will be apparent from an examination of FIG. 17 the resistance 'element 290 itself is of a wound wire variety and is mounted upon la hollow boss 292 formed inteignally with the lid 256 -so as to extend into a cavity 294 located upon this |lid. The interior of the cavity tits closely against the exterior of the contact member 274 so that in effect it -acts as `a wlail lof a dashpot in controlling movement of the contact member 274 during operation `of the potentiometer 250. Appropriate leads 296 extend through a lid 256 from the ends of the resistance element 290 for obvious purpose.

y During the 'operation `of the potentiometer 250 as either gas or liquid is conveyed into or out of the bellows assembly 264 the contact member 274 is moved and at all times the curved ends 288i engage the resistance element 290 in a substantially continuous manner in a plane extending 'compiletely around this resistance element 290. Errors resulting from various vibnations which would tend to attest the operation of this instrument 250 'are prevented by the arrangement speci-fied which acts essentially as -a dashpot and by the 'fact that the fingers 286 are of different widths and, therefore of varying weights; consequently they have different resonant frequencies at which they vibrate when ythe ent-ire instrument `is subjected to vibration. Because of this difference in vibration frequencies at least "some of these fingers 288 will be in contact with the resistance element 290 4at all times.

In FIG. 18 of the drawing there is shown a still further modiiied pressure responsive potentiometer 300 of the present invention which includes a cylindrical housing 302 formed of a non-conductive material; the ends of this housing are Sealed by identically formed nonconductive end caps 304 Which may be sealed in place by a conventional sealant 306. Each of the end caps 304 is formed with a centrally located threaded opening 308; within each of these threaded openings there is attached a hollow boss 310 which leads to a bellows assembly 312. If desired, the boss 310 may be secured in place by means of an additional adhesive 306. Attached to one end of the bellows assembly 312 so as to extend therefrom is a small boss 314 to which there is secured as by welding or the like a metal band 316 serving to carry a plurality of attached resilent fingers 318. lf desired this band and these lingers may be designated as a contact member 3l9. It is noted that each of these fingers vary from each of the other lingers as to its length so that each of these lingers has a dilierent resonant frequency at which it will tend to vibrate. The fingers 318 all include curved ends 320 which resiliently engage the interior of a hollow wound resistance element 322 in the same plane perpendicular to the axis of this resistance element.

As will be noted from an examination of this iigure the resistance element 322 is carried within a cup-shaped non-conductive member 324 which is attached by means of a shaft 326 to another boss 328 attached to another bellows 312. Appropriate slack wire leads 330 are connected to the band 316 and to the ends of the resistance element 322 so as to lead from these parts to metal ter-l minals 332 extending through the housing 302 for the obvious purpose.

The potentiometer 300 may be operated in a number of different manners; if desired, the threaded openings 308 may be connected by means of appropriate fittings to dierent sources of pressure or vacuum so that adjustment between the contact member 319 and the resistance element 322 may be made in response to a pressure diferential, or, if desired, either' of the bellows 3i2 may be sealed so as to either be evacuated or contain g-as under any desired pressure by means of a plug inserted through either of the appropriate openings 308. Also if desired, the two openings 308 may be connected together by appropriate fittings to a single source of gas or liquid under pressure or to a single vacuum source in order that the two bellows 312 will operate in synchronism with one another in order to obtain a differential type of action which compensates for any acceleration error.

The basic principle of this invention can also be applied to advantage with accelerometers. ln FIG. 19 of the drawing there is shown .an accelerometer 336 having a housing 338 formed of a non-conductive material so as to have internal shoulders 340 located therein. Within this instrument corrugated, spring-like metal diaphragms 342 are held against these shoulders by means of non-conductive end caps 344 which may be held in place by means of an adhesive ring 346. Each of these diaphragms 342 is provided with a centrally located aperture 348 and these apertures 348 are connected together by means of a passage 350 located so as to extend through the center of an elongated cylindrical weight or mass 352. Such a mass 352 may be conveniently formed of metal and may be attached to the diaphragms 342 by means of welding, soldering, or other equivalent techniques. Around the center of weight 352 there is provided an external groove 354 which is adapted to carry an interior snap-ring 356 formed as a part of a Contact member 358 as indicated in FIG. 2i) of the drawing. This contact member can be conveniently formed out of resilient metal so as to include a connecting radial section 360 and a resilient band 362 which resiliently bears against a cylindrical resistance element 364 formed so as to be supported by and attached to the housing 333. Appropriate wire leads 366 are connected to the ends of this resistance element 364 so as to extend to the exterior of the housing 338. Another similar lead 366 is attached to one of the diaphragms 342 so as to also extend through the housing 338.

It will be realized that as the accelerometer 336 is subjected to acceleration that the weight or mass 352 will be moved Within the housing 338 and that the passage 350 within this mass connecting what in effect are chambers defined by each of the end caps 344 and each of the diaphragms 342 will act as an air damping passage to prevent unnecessary or overly rapid movement of this weight. Obviously various types of adjustable orifices or the like may be incorporated within the instrument 336 so as to control the damping. During such movement of the mass 352 the contact member 353 will be moved within this instrument so as to engage successive portions of the resilient element 364. At all times the contact member will make electrical connection with portions of this resistance element Within a plane perpendicular to the axis of the resistance element itself so as to obtain extremely great or iniinite resolution as indicated in the preceding discussion.

Those skilled in the art to which this invention pertains will realize that many of the specific electrical instruments herein shown and described are of other than conventional design. Obviously it is possible -to utilize the various types of contact means shown in the various iigures of the drawings with a wide variety of more conventionally constructed electrical instruments without departing from the essential features of this invention. Similarly it is possible to use or substitute within the construction shown the various contact means herein described by an exercise of routine engineering skill.

The various constructions of the present invention are considered to :be particularly applicable to units such as accelerometers and pressure responsive potentiometers where it is desired to have a high degree of resolution and where it is normally desired to use as small a resistance element as possible in order to avoid the necessity of mechanical linkages and the like. `Instruments of the present invention having a high degree of resolution or infinite resolution are considered to be extremely well adapted for such use. in addition the use of contact means having ting-ers capable of vibrating at different resonant frequencies is co-nsidered to be extremely important in eliminating certain errors which frequently occur in the operation of electrical instruments of the type to which this invention pertains.

Because of the fact that this invention is capabel of exceeding wide modification, it is to be considered as being limited only by the appended claims forming a part of this disclosure.

We claim:

l. A variable resistor of the class described comprising means defining a cavity having an axis, said cavity being of uniform non-round cross-sectional conguration throughout its length, a wire wound resistance element positioned within the interior of said cavity so as to extend `around said cavity, contact means of non-round configuration substantially identical to the cross-sectional conguration of said cavity and engaging substantially all parts of said resistance element within said cavity in a plane perpendicular to the axis of said cavity, said contact means being carried by a contact support, and a threaded sha-ft extending through said cavity and operatively engaging said contact support so as to cause movement of said contact support lengthwise of said cavity as said threaded shaft is turned, said contact support being prevented from rotating with said shaft `by the sliding engagement of said non-round contact means on the resistance wire positioned on the inner surface of said non-round cavity.

2. A variable resistor comprising a housing having an elongated cavity of uniform non-round cross section, resistance means secured on the inner surface of said housing within said cavity, a slider movable lengthwise of said cavity, a non-round contact member of substantially the same coniiguration as the cross section of said slider, said contact member being mounted on said slider and wiping on said resistance means around substantially its entire periphery in a plane perpendicular to the longitudinal axis of said cavity, and an actuating shaft rotatably supported within said housing and operatively engaging said slider, whereby the slider is moved lengthwise of said cavity as said shaft is rotated, said slider vbeing prevented from turning with said shaft by the sliding engagement of said non-round contact member within said non-round cavity.

3. A variable resistor yas defined in claim 2, wherein said cavity is of elliptical cross section, and said slider and cont-act member are also of elliptical lconfiguration so as to slide freely within said cavity, said slider and said contact member being non-rotatable within said cavity by virtue of their companionate elliptical configuration.

4. A variable resistor comprising a housing having an elongated cavity provided therein, resistance means on the inner surface of said housing within said cavity said resistance -means comprising resistive means exposed over at least more `than half of the transverse periphery of said cavity along a longitudinal extent of the cavity, an electrically `conductive leadscrew rotatably supported in said housing and extending through said cavity parallel to the longitudinal axis of said cavity, contact means mechanically and conductively engaged by the thread of said leadscrew and thereby traversed lengthwise of said cavity by said leadscrew as the latter is turned, said contact means wiping on said resistance means and `electrically interconnecting said resistive means and said leadscrew, said contact means 'being prevented from turning with said leadscrew, and terminal means electrically connected to respective ones of said leadscrew and resistive means.

5. A variable resistor as defined in claim 4, wherein said cavity is of non-round cross section, and said contact means consists of a ring bent to the same conguration as the cross section of said cavity, the engagement of said contact ring with said resistive means within said non-round cavity serving to prevent rotation of said contact means.

6. A variable resistor as defined in claim 4, wherein said Aleadscrew projects at one end through the end of said housing, and a cap of electrically non-conductive material fixed to the projecting end of said leadscrew, said cap being formed to receive an adjusting tool.

7. A variable resistor comprising a tubular body having an elongated cavity of elliptical cross section provided therein, a pair of end caps mounted on said body and enclosing said cavity, a wire wound resistance element attached to the inner surface of said body within said cavity, a rotatable leadscrew of electrically conductive material journaled -at its ends in `said end caps and extending through said cavity parallel to the longitudinal axis thereof, a slider of generally elliptical coniguration and having a circumferential groove formed in its outer peripheral surface, said slider having a hole through which said leadscrew projects, a contact wire ring of generally eliptical contiguration seated in said groove on said slider and wiping on said resistance element around substantially its entire circumference, said contact wire making electrical contact with said leadscrew, terminal means electrically connected to said resistance element and to said leadscrew, and an insulated head on the outside of said body attached to said leadscrew, said slider being prevented from turning with said leadscrew by engagement of said elliptical contact wire within said elliptical cavity.

8. A variable resistor comprising a housing having anv elongated cavity of uniform non-round cross section, resistance means secured on the inner surface of said housing within said cavity, a slider movable lengthwise ofl said cavity, a non-round contact member of substantially the same configuration `as the cross section of said cavity, said contact member being mounted on said slider and wiping on said resistance means around substantially its entire periphery in a plane perpendicular to the longitudinal axis of said cavity, and actuating means connected to said slider and projecting through an opening in said housing for moving said slider lengthwise Within' said cav- References Cited in the file of this patent UNITED STATES PATENTS Wirt Mar. 15, 1921 14 Burns Nov. 10, 1925 Rubinstein Oct. 31, 1939 Delmonte Sept. 24, 1957 `OBrian July 1, 1958 Hubbard et a1. Nov. 11, 1958 Boums et al Jan. 20, 1959 OBrian Jan. 20, 1959 

1. A VARIABLE RESISTOR OF THE CLASS DESCRIBED COMPRISING MEANS DEFINING A CAVITY HAVING AN AXIS, SAID CAVITY BEING OF UNIFORM NON-ROUND CROSS-SECTIONAL CONFIGURATION THROUGHOUT ITS LENGTH, A WIRE WOUND RESISTANCE ELEMENT POSITIONED WITHIN THE INTERIOR OF SAID CAVITY SO AS TO EXTEND AROUND SAID CAVITY, CONTACT MEANS OF NON-ROUND CONFIGURATION SUBSTANTIALLY IDENTICAL TO THE CROSS-SECTIONAL CONFIGURATION OF SAID CAVITY AND ENGAGING SUBSTANTIALLY ALL PARTS OF SAID RESISTANCE ELEMENT WITHIN SAID CAVITY IN A PLANE PERPENDICULAR TO THE AXIS OF SAID CAVITY, SAID CONTACT MEANS BEING CARRIED BY A CONTACT SUPPORT, AND A THREADED SHAFT EXTENDING THROUGH SAID CAVITY AND OPERATIVELY ENGAGING SAID CONTACT SUPPORT SO AS TO CAUSE MOVEMENT OF SAID CONTACT SUPPORT LENGTHWISE OF SAID CAVITY AS SAID THREADED SHAFT IS TURNED, SAID CONTACT SUPPORT BEING PREVENTED FROM ROTATING WITH SAID SHAFT BY THE SLIDING ENGAGEMENT OF SAID NON-ROUND CONTACT MEANS ON THE RESISTANCE WIRE POSITIONED ON THE INNER SURFACE OF SAID NON-ROUND CAVITY. 